“GUTSO” Jacking System
Introduction to Jacking
Jacking systems are vital for elevating and supporting structures across various industries. This introduction covers the definition and purpose of jacking, emphasizing its significance in handling heavy loads and adjusting heights safely. Key aspects include the system’s load capacities, operational limits, and design life.
The design and construction principles of the GUTSO jacking system highlight its advanced features and safety mechanisms, ensuring reliable operation. Participants will also learn about the Human-Machine Interface (HMI), essential for navigating and controlling the system. This overview prepares users to operate, inspect, and maintain jacking systems effectively and safely.
Who Should Attend:
• Instrumentation Technicians
• Electrical Engineers
• Electrical Technicians
• Operators and Supervisors
Training Methodology: This comprehensive training course blends theoretical knowledge with practical applications, including:
• Pre- and post-test evaluations to assess knowledge gains.
• Individual assessments and group discussions.
Introduction to Jacking:
• Definition and Purpose of Jacking:
Explanation of what jacking is and its significance in elevating and supporting structures in various applications.
• Capacities and Capabilities of the System:
Overview of the system’s load capacities and operational capabilities, detailing what it can handle effectively.
• Operational Limits and Design Life:
Discussion of the operational limits of the jacking system and its expected design life for safe and efficient operation.
Design and Construction:
• Design Rules and Principles:
Key design principles that guide the construction and functionality of the jacking system.
• Overview of the GUTSO System:
Comprehensive introduction to the GUTSO jacking system, highlighting its features and advantages.
• Mechanical and Electrical System Construction:
Detailed explanation of the mechanical and electrical components that make up the jacking system, focusing on their integration.
• Safety Features of the Jacking Module:
Overview of the safety mechanisms in place to ensure safe operation, including emergency protocols.
Chapter 2: HMI Description and Operation
Section 1: HMI Overview
• HMI Screen Layout and Navigation:
Description of the Human-Machine Interface (HMI) layout and guidance on how to navigate through its various screens.
• General, Overview, Hardware, and Leg Screens:
Breakdown of the different screens available in the HMI and their specific functions.
• Startup Procedures, Login, and Authorization:
Step-by-step instructions for starting up the system, logging in, and authorizing user access.
System Operation:
• Central Control Desk (CCD):
Overview of the functionalities and controls available at the central control desk.
• Local Control Panels (LCP):
Description of the local control panels, their operations, and user interfaces.
• Remote Control Unit (RCU):
Explanation of how the remote control unit operates and its role in system management.
• Modes of Operation:
Detailed discussion on the various modes of operation, including leg handling, platform handling, and auto-levelling.
• System Encoders and Speed Setpoint Adjustments:
Guidance on how to manage system encoders and adjust speed setpoints for precise control.
• Alarm Management:
Instructions for managing alarms, including enabling overrides, acknowledging alarms, and addressing system messages.
• Brake Engagement and Disengagement:
Procedures for safely engaging and disengaging the braking systems during operation.
• Leg Monitoring and Trending Facilities:
Overview of the leg monitoring systems and how to use trending facilities to track performance.
Fixation System
Introduction to Fixation Systems:
• Purpose and Necessity of Fixation Systems:
Explanation of why fixation systems are essential in the jacking process for stability and safety.
• Operational Principles and Mechanisms:
Discussion of how fixation systems work and their operational mechanisms.
System Details:
• Drawing and Layout of VFD Cubicles for Fixation:
Detailed drawings and layouts for variable frequency drive (VFD) cubicles related to the fixation system.
• Procedures for Engaging and Disengaging the Fixation System:
Step-by-step guidance on how to properly engage and disengage fixation systems.
Inspection and Troubleshooting
Inspection Procedures:
• Common Problems and Preventive Maintenance (PM) Tasks:
Overview of common issues encountered and preventive maintenance tasks to keep the system running smoothly.
• Detailed Troubleshooting Techniques:
Comprehensive techniques for troubleshooting various components of the jacking system effectively.
SIEMENS VFD
Understanding VFD Systems:
• Role of VFD in Motor Operation:
Explanation of how variable frequency drives (VFDs) control motor operations and their importance in the jacking system.
• Detailed Overview of the SIEMENS VFD System:
In-depth look at the SIEMENS VFD system,